Ultracompact parabolic sidewall-profiled hybrid plasmonic waveguide Bragg grating with optimized spectral properties of long-wavelength passband.

An ultracompact hybrid plasmonic waveguide Bragg grating (HPWBG) with improved spectral properties of long-wavelength passband is proposed. A hollow HPW is introduced to suppress the entire loss, and a parabolic profiled sidewall is designed to optimize the spectral properties for specific wave bands. The transfer matrix method and finite element method are combined to ensure the efficiency of numerical research. The results show that the parabolic profile effectively reduces the reflection and strengthens the resonance of the mode in the long-wavelength passband, suppressing the oscillations and realizing significant smoothness and improvement in transmission. The optimized transmittance is greater than 99%, and insertion loss is as low as 0.017 dB. A wide bandgap of 103 nm is also attained. The structure also has a compactness with a length of 3.4 µm and exhibits good tolerance. This work provides a scheme for designing and optimizing wavelength selecting devices and has potential application value in integrated photonic devices.

Fabrication and Oxidation Resistance of a Novel MoSi2-ZrB2-Based Coating on Mo-Based Alloy.

To enhance the oxidation resistance of Mo-based TZM alloy (Mo-0.5Ti-0.1Zr-0.02C, wt%), a novel MoSi2-ZrB2 composite coating was applied on the TZM substrate by a two-step process comprising the in situ reaction of Mo, Zr, and B4C to form a ZrB2-MoB pre-layer followed by pack siliconizing. The as-packed coating was composed of a multi-layer structure, consisting of a MoB diffusion layer, an MoSi2-ZrB2 inner layer, and an outer layer of mixture of MoSi2 and Al2O3. The composite coating could provide excellent oxidation-resistant protection for the TZM alloy at 1600 °C. The oxidation kinetic curve of the composite coating followed the parabolic rule, and the weight gain of the coated sample after 20 h of oxidation at 1600 °C was only 5.24 mg/cm2. During oxidation, a dense and continuous SiO2-baed oxide scale embedded with ZrO2 and ZrSiO4 particles showing high thermal stability and low oxygen permeability could be formed on the surface of the coating by oxidation of MoSi2 and ZrB2, which could hinder the inward diffusion of oxygen at high temperatures. Concurrently, the MoB inner diffusion layer played an important role in hindering the diffusion of Si inward with regard to the TZM alloy and could retard the degradation of MoSi2, which could also improve the long life of the coating.

Composite Fe-Cr-V-C Coatings Prepared by Plasma Transferred-Arc Powder Surfacing.

In this study, we developed composite Fe-Cr-V-C coatings by plasma transferred-arc (PTA) powder surfacing on a 42CrMo steel substrate. The effects of arc current and ion gas flow rate on the coatings' microstructure, hardness, and bonding performance were investigated. During the surfacing process, VxCy,M7C3M=Fe,Cr and other hard phases are in-situ generated throughout the entire PTA powder surfacing. These phases are uniformly distributed in the Fe matrix through precipitation and dispersion strengthening, yielding a surface hardness of up to 64.1 HRC. Also, the bonding performance between the substrate and coatings was evaluated by measuring the tensile strength, revealing that strong metallurgical bonds are formed, reaching a strength greater than 811 MPa.

Oxidation Behavior of (Mo,Hf)Si2-Al2O3 Coating on Mo-Based Alloy at Elevated Temperature.

To improve the oxidation resistance of Mo-based alloys, a novel (Mo,Hf)Si2-Al2O3 composite coating was fabricated on a Mo-based alloy by the method of slurry sintering. The isothermal oxidation behavior of the coating was evaluated at 1400 °C. The microstructure evolution and phase composition of the coating before and after oxidation exposure were characterized. The anti-oxidant mechanism for the good performance of the composite coating during high-temperature oxidation was discussed. The coating had a double-layer structure consisting of a MoSi2 inner layer and a (Mo,Hf)Si2-Al2O3 outer composite layer. The composite coating could offer more than 40 h of oxidation-resistant protection at 1400 °C for the Mo-based alloy, and the final weight gain rate was only 6.03 mg/cm2 after oxidation. A SiO2-based oxide scale embedded with Al2O3, HfO2, mullite, and HfSiO4 was formed on the surface of the composite coating during oxidation. The composite oxide scale exhibited high thermal stability, low oxygen permeability, and enhanced thermal mismatch between oxide and coating layers, thus improving the oxidation resistance of the coating.

Hot Deformation Behavior and Simulation of Hot-Rolled Damage Process for Fine-Grained Pure Tungsten at Elevated Temperatures.

Fine-grained pure tungsten fabricated by a sol drying reduction low-temperature sintering method and hot isothermal compression tests were performed by using the Gleeble 3800 thermo mechanical simulator at deformation temperatures from 1273 K to 1473 K and strain rates from 0.001 s-1 to 1 s-1. In addition, the constitutive equation was established by least square method combined with the Zerilli-Armstrong model, and the hot deformation behavior was discussed. Moreover, based on constitutive equation, the influence of the rolling process and its parameters on temperature, strain, density and rolling force in the hot rolling process was investigated at elevated temperature by the finite element model (FEM). Furthermore, the form of rolling damage and its formation mechanism were analyzed. Results showed the grains of pure tungsten are dense, irregular polyhedral spherical and very fine, and the average grain size is about 5.22 µm. At a high strain rate, the flow stress increases rapidly with the increase in strain, while the stress-strain curve shows a flattening trend in the tested strain rate range with increasing temperature, and no flow stress peak exists, showing obvious dynamic recovery characteristics. Furthermore, the FEM simulation showed that compared with the rolling temperature, the reduction has a greater influence on the temperature, stress-strain field and its distribution. There are three kinds of damage in the hot rolling process: transverse cracks, longitudinal cracks and side cracks, which are attributed to the competition between additional stress caused by uneven deformation and material strength. Moreover, the control method of hot rolling defects had been preliminarily proposed. These results should be of relevance for the optimum design of the hot rolling process of pure tungsten.

Microstructure and Properties of a Graphene Reinforced Cu-Cr-Mg Composite.

To improve the graphene/copper interfacial bonding and the strength of the copper matrix, Cu-Cr-Mg alloy powder and graphene nanosheets (GNPs) have been used as raw materials in the preparation of a layered graphene/Cu-Cr-Mg composite through high-energy ball-milling and fast hot-pressing sintering. The microstructure of the composite after sintering, as well as the effect of graphene on the mechanical properties and conductivity of the composite, are also studied. The results show that the tensile strength of the composite material reached a value of 349 MPa, which is 46% higher than that of the copper matrix, and the reinforcement efficiency of graphene is as large as 136. Furthermore, the electrical conductivity of the composite material was 81.6% IACS, which is only 0.90% IACS lower than that of the copper matrix. The Cr and Mg elements are found to diffuse to the interface of the graphene/copper composite during sintering, and finely dispersed chromium carbide particles are found to significantly improve the interfacial bonding strength of the composite. Thus, graphene could effectively improve the mechanical properties of the composite while maintaining a high electrical conductivity.

The Effect of Carbon Content on the Microstructure and Mechanical Properties of Cemented Carbides with a CoNiFeCr High Entropy Alloy Binder.

CoNiFeCr high entropy alloy (HEA) was used as a binder in cemented carbides for developing a new high-performance binder. The microstructure of WC-HEA cemented carbides with different binder components and carbon contents was subsequently studied. It was observed that the (Cr,W)C phase precipitated at the WC/HEA interface, and a coherent interface with a low degree of misfit was formed between WC and (Cr,W)C, thereby resulting in a significant reduction in the interfacial energy and stress concentration. The (Cr,W)C phase exerted a pinning force (Zener-drag) on the moving grain boundaries, which effectively inhibited the growth of WC grains. As a result, compared with WC-Co, WC-CoNiFeCr had smaller WC grain size, smoother grain shape and larger mean free path (MFP) of the binder, which resulted in slightly lower hardness and higher transverse rupture strength (TRS) and fracture toughness. The lower limit of carbon content in WC-CoNiFeCr was higher than that of WC-Co. With the addition of Ni, the width of the two-phase region became wider, whereas the width of the two-phase region became narrower with the addition of Fe and Cr.